Customer Stories

Discover how leading organizations are transforming their wind energy operations with Kavaken

Cross-Turbine Comparison Exposes Faulty Gearbox Cooling Valve
0-50 MWFailure RiskGearbox Oil System

Cross-Turbine Comparison Exposes Faulty Gearbox Cooling Valve

When the OEM attributed abnormal temperatures to model differences, cross-turbine comparison revealed the real culprit—a faulty thermal bypass valve that standard checks had missed.

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Electrical Relay Fault Revealed by Subtle Pitch Box Temperature Anomaly
0-50 MWFailure RiskBlade Pitch Box

Electrical Relay Fault Revealed by Subtle Pitch Box Temperature Anomaly

A minor electrical defect inside the pitch box went unnoticed until heat patterns exposed a welded relay contact disrupting the box’s temperature control.

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Airflow Restriction Behind Generator Bearing Overheating
50-250 MWFailure RiskGenerator Bearing (NDE)

Airflow Restriction Behind Generator Bearing Overheating

A subtle temperature rise in the generator bearing traced back not to a lubrication fault but restricted airflow. A simple duct cleaning restored normal operation and avoided a potential bearing failure.

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Hidden Cooling Inefficiency Behind Generator Winding Temperature Rise
50-250 MWFailure RiskGenerator Windings

Hidden Cooling Inefficiency Behind Generator Winding Temperature Rise

A gradual rise in generator winding temperatures revealed a hidden cooling inefficiency that required multiple interventions before full recovery.

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Yaw Sensor Misalignment Behind Long-Term Power Loss
500–1000 MWPower Curve DeclineYaw System

Yaw Sensor Misalignment Behind Long-Term Power Loss

Kavaken uncovered a static yaw misalignment that had been quietly reducing power output for months. The calibration issue in the wind direction sensors was identified and corrected, restoring expected performance levels.

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Cooling Inefficiency Behind Transformer Overheating
50-250 MWFailure RiskTransformer

Cooling Inefficiency Behind Transformer Overheating

A steady temperature rise in the transformer went unnoticed by standard systems until Kavaken’s analysis revealed a cooling inefficiency caused by clogged ventilation grills.

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When an Oil Top-Up Wasn’t Enough
0-50 MWFailure RiskMain Shaft Bearing

When an Oil Top-Up Wasn’t Enough

A rise in bearing temperature first seemed fixable with an oil top-up, but continued monitoring proved a full flushing was needed to restore normal operation.

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Bearing Misalignment Found Weeks Before CMS Alarm
0-50 MWFailure RiskGenerator Bearing (NDE)

Bearing Misalignment Found Weeks Before CMS Alarm

Weeks before the CMS alarm, Kavaken had already flagged rising temperatures pointing to a bearing misalignment later confirmed by the site team.

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Power Curve Restored After Blade Load Sensor Replacement
0-50 MWPower Curve DeclineBlade Load Sensor

Power Curve Restored After Blade Load Sensor Replacement

A sudden drop in turbine performance was detected as it switched to a different power curve mode. Further analysis traced the cause to a faulty blade load sensor, which was replaced to restore full power output.

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